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110 ton injection machine

2019-06-11By saisaer924 Views0 comment
110 ton injection machine

The brief introduction of 110 ton injection machine

  • Place of Origin: China
  • Brand Name:saisaer
  • Model Number:110ton
  • Driving motor:servo
  • Voltage:3phase 
  • Delivery time:25days
  • Suitable material:confirm when order
  • Payment way: TT

Our injection machine series

  • 1.Variable pump series injection machine
  • 2.Precision servo system injection machine
  • 3.PET specialzed injection machine
  • 4.High speed thin wall injection machine
  • 5.PPR/PE pipe fitting specialized injection machine
  • 6.PVC powder specialized injection machine
  • 7.Double color injection machine
  • 8.Bakelite injection machine

Our injection machine standard accessories

  • 1.Mold Clamps
  • 2.Adjustable mechamical shockproof pad
  • 3.Thermal couple
  • 4.Heating ring
  • 5.Sealing ring
  • 6.Contactor
  • 7.Tool sets cabinet

Our injection machine optional accessories

  • 1.Electric eye
  • 2.Robot arm
  • 3.Automatic feeder
  • 4.Hopper dryer
  • 5.Dehumidifier
  • 6.Water cooler
  • 7.Magnetic force shelving
  • 8.Hydraulic oil pressure core pulling device
  • 9.Mold temperature controller
  • 10.Hydraulic safety interlock
  • 11.Energy-saving type variable delivery pump

The parameters of 110 ton injection machine

SS110/358
Injection unit unit 358
A B C
Screw diameter mm 35 38 42
Screw L/D L/D 22.8 21 19
 Shot volume cm³ 163 192 235
Injection weight(ps) g 148 175 213
Injection rate cm³/s 90 104 128
Injection pressure Mpa 219 18% 158
Screw speed rpm 205
Clamping unit
Clamping force KN 110
Toggle stroke mm 350
Space between tie-bars(W*H) mm 370*370
Max.mould thickness mm 380
Min.mould thickness mm 150
Ejector stroke mm 100
Ejector tonnage KN 30
others
Max.pump pressure Mpa 16
Motor power Kw 12
Heater power Kw 7.55
Machine dimension m 4.2*1.2*1.79
Oil tank capacity L 190
Machine weight Ton 3.2

The parts brand of 110 ton injection machine

Item part name brand original place
1 computer EST/Techmation Taiwan
2 contactor Schneider/Simens France/Germany
3 breaker Schneider/Omoron Frane/Japan
4 displacement transducer NOVO/JIESA/Jefran Germany/USA/Italy
5 travel switch Schneider/Simens France/Germany
6 servo motor Feishi/Inovance/Haitian China
7 servo driver hunter/Inovance/Haitian China
8 hydraulic pump Sunny/Eckerle/Sumitomo Germany/Japan
9 direction valve Vickers/Tokyokeiki/Yuken USA/Japan/Taiwan
10 preformed hydraulic motor Zhongyi/Staffa/Intermot China/Italy
11 seal components hallite/Trelleborg England/Swithland
Note:all the item marked with bold and underline is the standard brand part.

our injection machine structure

clamping part

  • 1.The drawbar is hard chrome-plated and resistant to abrasion and corrosion.
  • 2.The bottom of the two plates has an adjustable diagonal block structure, which is easy to adjust after wear, thus extending the service life of the machine.
  • 3.Automatic centralized lubrication for machine maintenance.
  • 4.With synchronous gear shaping, it can be used to adjust the tooth type automatically.
  • 5.The clamping position gauge is connected with the thrust to make it easier to adjust the mold protection position.
  • 6.Optimized design of the hinge mechanism of the machine, the opening and closing mode is stable and fast, and the service life is long.

shot part

  • 1.Double guide guide to improve injection accuracy.
  • 2.High speed hydraulic motor.
  • 3.Injection, pressure holding pressure closed circuit control, back pressure precision control.
  • 4.The structure of the screw barrel is disassembled and easy to replace.
  • 5.low-speed high-torque hydraulic motor drives the screw to rotate, and the plasticizing performance is excellent.
  • 6.Optimized design of screw raw materials is widely used.

electrical part

The controller uses a special computer for injection molding machine and supports the following functions.
  • 1.Panel operator interface supports multiple languages.
  • 2.The system unit adopts dual-core microprocessor with high speed, anti-noise and low power consumption.
  • 3.USB interface can update or backup system parameters.
  • 4.Built-in Ethernet interface, easy to connect.
  • 5.Intelligent maintenance page reminder function, provide multi-screen warranty maintenance instructions and tips.
  • 6.Graphing pressure, speed, end point, and pressure pressure curve graphic display.
  • 7.It has 120 sets of modification records and 120 sets of alarm record functions, which is convenient for data search when abnormal conditions occur.
  • 8.The computer starts its own software and hardware detection function and the mechanical fault alarm function.
  • 9.I/O analog function, which can realize on-line simulation of input/output points, easy to find wiring and self-detection. The I/O fault point steering function enables software to replace hardware functions.
  • 10.Support the simultaneous monitoring of multiple machine controllers through the office computer, establish a dedicated web system, web browsing web pages, company personnel can plan resources in HTML according to different production processes.
  • 11.User-friendly design of the operation panel, can be rotated 90 degrees, more convenient for people to operate.
  • 12.Servo drive can realize various control methods such as digital control and analog quantity control to meet diverse needs.
  • 13.Standard closed-loop monitoring device such as mode-adjusting electric eye, inspection electric eye, speed measuring electric eye, etc.

hydraulic system

  • 1.Adopt Taiwan valve block.
  • 2.Hydraulic circuit design meets international safety standards.
  • 3.Oil temperature is automatically read.
  • 4.The pipeline is not welded, durable and reliable, easy to maintain.
  • 5.Use well-known hydraulic components.
 

servo system

  • 1.fast response Servo drive responds quickly and has a 50% faster start-up time than traditional injection molding machines
  • 2.oil temperature is constant The servo motor outputs hydraulic oil proportionally to avoid excessive heat generation. The hydraulic oil does not even need to be cooled, achieving significant water saving.
  • 3.Excellent molding stability Servo drive system, pressure, flow using closed-loop control, compared to the traditional injection molding machine, molding repeatability is significantly improved.
  • 4.substantial energy saving Under the same conditions, energy saving is 20%-80% compared with traditional injection molding machines.
  • 5.Environmental protection The whole machine runs with low noise.
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